High-Mat: Delivering Lifting Solutions Through Engineering Expertise
In our Lifting Innovation in Action section, you'll find real-world examples of how High-Mat has helped clients across various industries. Dive into these case studies to see how we tackled complex engineering challenges, optimized crane and lifting equipment designs, and ultimately brought our clients' lifting solutions to fruition.
Ensuring Drilling Machine Safety through Rod Loading Risk Assessment
Challenge: A drilling machine manufacturer needed to guarantee the safety and reliability of their machine during the certification process. A crucial aspect of this involved assessing the risks associated with rod loading. Solution: Mat engineers conducted a comprehensive risk assessment focusing on the rod loading mechanism of the drilling machine. This assessment considered various factors, including the maximum load capacity, potential failure modes, and operator safety. Result: By meticulously evaluating the risks, we were able to identify areas for improvement and recommend design modifications to mitigate potential hazards. This proactive approach ensured the drilling machine met the necessary safety standards for certification. Our risk assessment not only secured the certification but also provided the manufacturer with valuable insights to optimize the design for safe and efficient operation in real-world drilling applications.
3T Gantry Crane
A client approached us with a request to design a 3T Crane based on the following specifications: span of 7m, lifting height of 8m, maximum lifting speed of 7 m/min, travel distance of 20m, and maximum travel speed of 32m/min. The crane was designed in compliance with AS1418, while the supporting structure followed AS4100. The footing design was based on AS2870 and AS3600. To ensure optimal performance, the structure underwent simulation using FEA method.
Offshore platform lifting
We followed the ABS lifting rules to safely lift and verify the heavy deck of an offshore platform, adhering to DNV codes.
Crane Failure Analysis and Redesign
Challenge: client approached after a critical crane occurred on their mining site. The unexpected breakage caused significant downtime and potential safety hazards. Solution: Mat conducted a comprehensive investigation to identify the root cause of the failure. We employed finite element analysis (FEA) to evaluate the crane's design under various load conditions, including worst-case scenarios. This rigorous analysis process helped us pinpoint the specific design element that couldn't withstand the operational demands.